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Your LEV System Might Be Costing You More Than You Think.

  • Writer: nathalie1317
    nathalie1317
  • Jul 10
  • 2 min read

Many businesses consider their Local Exhaust Ventilation (LEV) system only when testing is due or issues arise. However, an inefficient or poorly maintained system can increase energy costs, lower productivity, and put employees at risk, ultimately affecting operations and profitability. Regular attention is essential.


A well-designed LEV system should go beyond legal compliance. It must effectively capture airborne contaminants, protect staff, improve air quality, and operate efficiently to control costs and support business performance. When these standards are not met, expenses can rise quickly.


Small Problems Become Expensive Problems

Many of the issues we discover during inspections begin as relatively minor faults.

These can include:

  • Damaged or leaking ductwork

  • Blocked filters

  • Incorrect airflow

  • Poor hood positioning

  • Worn fan components

  • Systems that have never been rebalanced after workplace changes


If left unresolved, these issues can reduce extraction performance, increase operating costs, and cause unnecessary disruption. Small faults can quickly escalate into significant problems.


Every Workplace Changes

Manufacturing processes change, machinery is updated, production lines move, and new materials are introduced. However, LEV systems are often not redesigned or adjusted to match these changes, leaving them misaligned with current needs.


An extraction system that worked well five years ago may no longer offer adequate protection for your workforce today.



Looking Beyond Compliance

Regular LEV testing is a legal requirement, but it also provides an opportunity to assess system performance and identify opportunities to reduce costs or improve efficiency. Testing should be viewed as more than a compliance check.


Routine maintenance, accurate airflow measurements, and professional inspections help ensure your system continues to protect employees, support productivity, and deliver long-term value.


Explore More

Recently, we expanded our online knowledge centre with practical guides on LEV design, installation, maintenance, testing, workplace hazards, and industry-specific advice to help businesses make informed decisions. If you wish to learn more, there are many resources available.


Whether you manage a single workshop or multiple sites, you will find clear information to help you better understand and manage your extraction systems.


If you have questions about your LEV system or need advice on improving its performance,

Contac the A-Mac Environmental team today. We are happy to assist.


 
 
 

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